Case Study

How 4Side found 25,000 missing pallets inside a large UK food manufacturer.

A forensic loose equipment review uncovered more than £450,000 of exposure, recovered historical credit and reduced ongoing pallet pool spend.

UK Food ManufacturerLoose Equipment ManagementPallet Pool Recovery
25,000Missing pallets identified
£450k+Potential loss exposure surfaced
£45kCredit recovered
£42kAnnual spend reduction
The Challenge

Hidden losses. Rising charges. Limited visibility.

The client had accumulated a significant pallet loss position across three regional distribution centres.

Equipment balances no longer reflected the physical movement of pallets, creating uncertainty around pool operator charges and increasing financial risk.

The Risk

More than £450,000 of potential exposure.

The pool operator was preparing to recover substantial Lost Equipment Charges from the business.

“More than £450,000 of potential pallet exposure had been identified.”

The Approach

Building a complete picture of equipment movement.

Rather than relying solely on pool operator reports, 4Side completed a forensic review of the entire equipment journey across the three distribution centres.

01

Health Check

Reviewed historical balances, invoices and equipment movements.

02

Reconciliation

Compared operator statements with site, customer and transport data.

03

Process Review

Identified operational issues contributing to pallet leakage.

04

Recovery & Control

Recovered value and improved future reporting and governance.

The Outcome

Greater visibility. Lower costs. Stronger control.

The review identified approximately 25,000 pallets that were incorrectly accounted for or lacked sufficient visibility.

Working alongside the client and pool operator, 4Side secured £45,000 in recovered credit while reducing ongoing annual equipment spend by £42,000. The project also gave finance and operations teams a clearer view of future pallet movements.

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Our Clients

Trusted by supply chain and global manufacturers.

Built for manufacturers, finance teams and supply chain operators managing large equipment pools.

"

4Side Solutions has been a game-changer for our pallet management. They have taken the time to fully understand our business, effectively reading between the lines of our data to drive real efficiency. By acting as our primary, integrated point of contact for all pallet-related issues, they have been a significant time saver, allowing my team to focus on strategic priorities. They are an essential partner for our supply chain.

Dave Graham
FBC
"

The team quickly brought clarity to an area that had become difficult to manage internally. Their reporting gave us a much clearer view of our pallet position and helped us identify issues before they became costly.

Operations Director
UK Manufacturer
"

4Side gave us the visibility we were missing. They challenged the data, identified where value was leaking from the account and gave our team a much stronger process for managing equipment going forward.

Finance Director
UK Supply Chain Business